In fact, even if you do physically unreasonable processing, it will not lead to the good results you are looking for.
This is because the optimal polishing method changes depending on the material and shape. In fact, we have been able to do things that other companies couldn’t do. In particular, there is a difference in the polishing of medical equipment parts, 3D metal modeling products, and cemented carbide products.
Achievements in internal grinding of medical device parts A
Metal pipe
Laser cut nickel titanium pipe
After fluid polishing, not only dross but also oxide film formed on the inner surface was removed and mirror polishing was achieved.
Before polishing
Dross and oxide film adhered after laser cutting
After polishing
Dross and oxide film have been removed.
Achievements in internal grinding of medical device parts B
Metal pipe
Stent Nickel Titanium Pipe
Before polishing
Burrs are showing.
After polishing
Burrs are cleanly removed.
Reliable internal grinding results. Installed equipment in major companies.
We look forward to hearing from you.
3D metal parts internal grinding results A
Metal Additive Manufactured Product
Small hole channel Polished sample: (left)φ2, (center)φ1.5, (right)φ1
Among the increasing use of AM products for “molds”, “precision parts” and “aerospace parts” in recent years, there are many products with fine holes. In particular, it is a sample product that can prove that it is possible to solve problems such as clogging removal and surface roughness improvement.
Before polishing
Ra10
After polishing
Ra0.13
3D metal parts internal grinding results B
Metal Additive Manufactured Product
Cooling channel of the core mold Polished sample
Sample Provider:Shippo Moulds Co.,Ltd.
Many AM molds use maraging steel, and there have been many cases of mold cracks due to “rust” and “clogging.” As a countermeasure, the inside of the flow channel is polished to solve the problem of contamination and clogging. Periodic polishing is expected to maintain cooling performance and extend mold life.
Before polishing
Cooling channels for cored molds
After polishing:
Algovision
Polishing without losing shape.
After polishing:
Other companies
It has lost its shape.
3D metal parts internal grinding results C
Metal Additive Manufactured Product
Sample modeling provided:Castec Inc.
Many AM molds use maraging steel, and there have been many cases of mold cracks due to “rust” and “clogging.” As a countermeasure, the inside of the flow channel is polished to solve the problem of contamination and clogging. Periodic polishing is expected to maintain cooling performance and extend mold life.
Before polishing
After polishing
Before polishing
After polishing
Various industries, materials, and workpieces.
The problems are common. Let’s find a solution.
Achievements of internal polishing of cemented carbide molds A
Cemented Carbide Parts
Carbide forging dies
Samples provided:Japan Hardware Co., Ltd.
Mold polishing samples: (left) EDM, (center) EDM → fluid polishing, (right) fluid polishing → by hand
After EDM processing
EDM processing → Fluid polishing
Fluid polishing → Manual polishing
After EDM processing
EDM processing → Fluid polishing
Fluid polishing → Manual polishing
We offer free consultation for testing and equipment purchase.
We can help you solve your problems!