Internal Polishing

In fact, even if you do physically unreasonable processing, it will not lead to the good results you are looking for.

This is because the optimal polishing method changes depending on the material and shape. In fact, we have been able to do things that other companies couldn’t do. In particular, there is a difference in the polishing of medical equipment parts, 3D metal modeling products, and cemented carbide products.

Achievements in internal grinding of medical device parts A


Metal pipe

Laser cut nickel titanium pipe

After fluid polishing, not only dross but also oxide film formed on the inner surface was removed and mirror polishing was achieved.

Before polishing

Dross and oxide film adhered after laser cutting

ニッケルチタンパイプ内面研磨前

After polishing

Dross and oxide film have been removed.

ニッケルチタンパイプ内面研磨後

Achievements in internal grinding of medical device parts B


Metal pipe

Stent Nickel Titanium Pipe

Before polishing

Burrs are showing.

ステントニッケルチタンパイプ内面研磨前

After polishing

Burrs are cleanly removed.

ステントニッケルチタンパイプ内面研磨後

Reliable internal grinding results. Installed equipment in major companies.

We look forward to hearing from you.

3D metal parts internal grinding results A


Metal Additive Manufactured Product 

Small hole channel Polished sample: (left)φ2, (center)φ1.5, (right)φ1

Among the increasing use of AM products for “molds”, “precision parts” and “aerospace parts” in recent years, there are many products with fine holes. In particular, it is a sample product that can prove that it is possible to solve problems such as clogging removal and surface roughness improvement.

Before polishing

Ra10

3Dプリント製品細穴流路 研磨前

After polishing

Ra0.13

3Dプリント製品細穴流路 研磨後

3D metal parts internal grinding results B


Metal Additive Manufactured Product 

Cooling channel of the core mold Polished sample
Sample Provider:Shippo Moulds Co.,Ltd.

Many AM molds use maraging steel, and there have been many cases of mold cracks due to “rust” and “clogging.” As a countermeasure, the inside of the flow channel is polished to solve the problem of contamination and clogging. Periodic polishing is expected to maintain cooling performance and extend mold life.

Before polishing

Cooling channels for cored molds

3D造形品入子金型の冷却水路 研磨前

After polishing:
Algovision

Polishing without losing shape.

3D造形品入子金型の冷却水路 研磨後

After polishing:

Other companies

It has lost its shape.

3D造形品入子金型の冷却水路 他社研磨後

3D metal parts internal grinding results C


Metal Additive Manufactured Product 

Sample modeling provided:Castec Inc.

Many AM molds use maraging steel, and there have been many cases of mold cracks due to “rust” and “clogging.” As a countermeasure, the inside of the flow channel is polished to solve the problem of contamination and clogging. Periodic polishing is expected to maintain cooling performance and extend mold life.

Before polishing

AM品マルエージング鋼 内面研磨前

After polishing

AM品マルエージング鋼 内面研磨後

Before polishing

AM品マルエージング鋼 内面研磨前

After polishing

AM品マルエージング鋼 内面研磨後

Various industries, materials, and workpieces.

The problems are common. Let’s find a solution.

Achievements of internal polishing of cemented carbide molds A


Cemented Carbide Parts

Carbide forging dies
Samples provided:Japan Hardware Co., Ltd.

Mold polishing samples: (left) EDM, (center) EDM → fluid polishing, (right) fluid polishing → by hand 

After EDM processing

超硬合金鍛造用金型 EDM加工後 内面研磨前

EDM processing → Fluid polishing

超硬合金鍛造用金型 EDM加工後 内面研磨後

Fluid polishing → Manual polishing

超硬合金鍛造用金型 EDM加工後 内面研磨後 手磨き後

After EDM processing

超硬合金鍛造用金型 EDM加工後 内面研磨前

EDM processing → Fluid polishing

超硬合金鍛造用金型 EDM加工後 内面研磨後

Fluid polishing → Manual polishing

超硬合金鍛造用金型 EDM加工後 内面研磨後 手磨き後

We offer free consultation for testing and equipment purchase.
We can help you solve your problems!