Is it possible to perform a polishing test free of charge?
We only accept paid testing. Prices vary depending on the man-hours and difficulty of the test piece, Please take advantage of our free consultation.
What materials are available for polishing?
Almost any metallic material can be polished. Please consult us for glass and resin materials.
How about the length can be polished ?
The max. length we have achieved to date is 2000 mm. If possible, by changing to half 1000 mm the polishing time it may be reduced and the number of pieces processed increased .
What is the maximum ID size that can be polished?
The equipment we currently have is for φ0.1 to φ4.0, but the equipment which is able to polish up to φ10 can be completed soon.
What are the specific delivery dates, costs, and methods of checking the state of polishing for testing?
Standard delivery time is about one month. If you are in a hurry, we will be able to do it, although it will be a little more expensive. The cost and method of checking the polishing condition varies depending on the customer’s product, so please consult with us first.
Is it possible to polish a S-shaped piping in a 3D modeled product?
Even S-shaped pipes can be polished. However, since it depends on the shape and ID size, please consult us once.
How much will ID be enlarged?
Depending on the polishing process, the amount of polishing per hour can be ~50 μm.
Is tapping required at the water pipe entrance as shown in the sample photo?
Tap processing is not required, but in many cases additional jig creation is not necessary when conducting tests. *Need to be confirmed as it depends on the sample shape.
Is the fluid for fluid polishing liquid? Is it clay-based?
Our medium is water. We do not use clay-like media, which is different from other companies’ polishing methods.
Is it possible to do contract processing, although the quantity is small?
Although the contract price varies depending on the quantity, contract polishing is possible. We recommend that you first conduct a test to see if polishing is possible.
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Pickling is not necessary with Algovision’s polishing equipment.
The excellent polishing power of high-speed flowing water and abrasive particles enables completion of dross, removal of oxide film, mirror finishing, and dimensional crossing in a single process. No pickling reduces the impact on the global environment. It is also possible to reduce the gas generated by waste water, which adversely affects the surrounding environment and workers’ health.
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This is a technical device that efficiently polishes workpieces in a short time by adjusting the flow rate, pressure, and time of slurry mixed only with water and abrasives flowing in one direction.
Hazardous chemical agents and expensive diamonds are not used. The abrasive particles used are inorganic materials, which are relatively inexpensive and environmentally friendly. The polishing action is a simple and easy technology that utilizes physics and does not have a complicated structure.
Our fluid polishing technology was originally developed to remove the melted and resolidified layer (also known as the machining alteration layer/white layer) after WEDM and EDM processing of cemented carbide molds and steel-based resin molds such as SKD material.
Initially developed as a “composite fluid polishing” technology that combines oxidation treatment and fluid polishing technology for melting and resolidifying layers, the process technology has been further developed to enable mirror polishing.
It is now possible to easily remove the molten and resolidified layer in 5 to 15 minutes without oxidation treatment. The slurry used does not contain expensive diamond particles, but inexpensive hard mineral materials that are readily available on the market, dispersed and mixed in tap water, making the equipment easy for anyone to handle, with low running costs.
We also provide technical consulting services to remove the molten/resolidified layer (work alteration layer/white layer).
そもそも当社の流体研磨技術は、超硬合金金型やSKD材などのスチール系樹脂成形金型のWEDM,EDM加工後の溶融再凝固層 (加工変質層/白層とも呼ばれる)を除去する目的で開発されました。
当初は、 溶融再凝固層を酸化処理と流体研磨技術とを合わせた”複合流体研磨”技術として開発されたものであり、その技術を更に鏡面研磨が可能となるようにプロセス技術の開発を進めてきたものです。
現在は、酸化処理をしないで5~15分で簡単に溶融再凝固層を除去することが可能になりました。使用するスラリーは、高価なダイヤモンド粒子を使用せず、市場で手に入りやすい安価な硬質鉱物系材を水道水に分散混合して使用することでランニングコストも抑えた、誰でも扱い易い装置になっております。
溶融再凝固層 (加工変質層/白層)を除去するための技術コンサルティングも行っております。
Algovisionの研磨装置で酸洗は不要。
高速で流れる水と砥粒子による優れた研磨力でドロス、酸化被膜の除去、鏡面仕上げ、寸法交差まで1工程で完了させることができます。酸洗をしないことで、地球環境への影響が軽減できます。排水で発生するガスの近隣環境への影響、作業者の健康面への影響など様々な影響を軽減できます。
水+研磨材のみを混ぜたスラリーを一方向に流し流量・圧力・時間を
調節することによりワークを効率的に短時間で研磨する技術装置です。
危険な化学用剤、高価なダイヤモンドなどは使わず。使用する砥粒子も比較的安価で
環境にもやさしい無機物系材料を使用。研磨作用も物理を利用した単純で簡単な技術であり
複雑な構造ではありません。